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Duru İmalat | Robotic Automation and Welding Fixture Manufacturing
Maximizing the Potential of Your Robotic Investment
Success in industrial automation is possible not just by using advanced technology robots, but with precision fixture systems that enable those robots to operate flawlessly. As Duru İmalat, we offer custom fixture manufacturing services for your robotic automation and welding projects. A robot's efficiency is only as good as the accuracy of the fixture it is mounted on. We design and manufacture this critical link to ensure you get maximum efficiency from every part of your investment.
The Contributions of Robotic Fixtures to Your Production
A well-designed robotic fixture system adds direct value to your production line:
- ✓ Standardization and Consistent Quality: Thanks to operations performed with the same precision every time, your product quality is standardized, and human error is minimized.
- ✓ High Speed and Efficiency: It shortens production cycle times and increases your capacity by enabling robots to work continuously and quickly.
- ✓ Cost Reduction: It reduces labor costs and lowers scrap rates caused by faulty production.
- ✓ Increased Competitiveness: It strengthens your market position with faster, higher-quality, and lower-cost production.
- ✓ Maximum Precision and Repeatability: It ensures that even the most delicate operations are performed smoothly by positioning parts with micron-level accuracy.
Our Areas of Expertise and Solutions
Our engineering team offers a variety of robotic fixture solutions for your project's needs:
- Robotic Welding Fixtures: These are high-precision fixtures that secure parts in the correct position and angle without movement for automated welding operations.
- Robotic Assembly Fixtures: They ensure the correct alignment and joining of parts on automated assembly lines where different components are brought together.
- Robotic Handling and Loading Apparatuses: Special grippers and apparatuses that enable the robot to grasp parts safely and accurately in applications like 'Pick & Place'.
- Test and Control Fixtures: These are systems designed for robotic quality control cells at the end of the production line, enabling automated measurement and testing of products.
Our Project and Manufacturing Process: From Idea to Commissioning
We don't just manufacture fixtures; we plan your project's success from start to finish:
- Analysis and Process Optimization: We examine your current production flow and perform engineering analyses to determine the most suitable and efficient process for robotic automation.
- 3D Design and Robot Simulation: We design your fixtures in a 3D CAD environment and verify their full compatibility with robot movements by simulating them in a virtual environment.
- Precision Manufacturing and Automation: We manufacture the approved designs with high precision on our modern CNC machines using CAD/CAM data and integrate the necessary automation and electrical components.
- Installation, Testing, and Commissioning: We install the manufactured fixtures at your facility, conduct tests with the robots, and deliver the system to you fully functional.
- Project Management and On-Time Delivery: We monitor the entire process with modern project management tools like GANTT charts and work diligently to deliver your project on the committed schedule.
Discover our custom robotic fixture solutions that we offer for the automotive, defense industry, machine manufacturing, and many other sectors. Contact our expert team to take your robotic automation project a step further and unlock the true potential of your investment
